Project Overview
An established UK-based international food manufacturing brand, with a turnover of £700m, partnered with Packaged Organics to optimise resources, reduce production costs, and eliminate waste at its source. The collaboration focused on addressing the costs of treating and disposing of residual raw materials while progressing through the food waste hierarchy. The goal was to achieve zero landfill and develop sustainable practices.
Solution
Packaged Organics implemented a tailored strategy based on the food waste hierarchy to optimise waste management processes and achieve sustainability goals. The solution focused on three key areas:
- Sourcing Alternatives: – Identified and replaced unsustainable raw materials and packaging with sustainable alternatives, eliminating waste at its source.
- Zero Landfill Programme – Introduced strategically located, colour-coded recycling containers and a dedicated managed supply chain.
- Lean Processes and Commodity Trading – Residual materials were bulked and traded as secondary commodities, maximising rebate values. Additionally, lean processing techniques were integrated into operations to improve efficiency and align production with waste minimisation objectives.
This holistic approach enabled the company to achieve zero landfill, reduce production costs, and establish a sustainable, scalable framework for future waste management improvements.
Result
Through its partnership with Packaged Organics, the food manufacturing brand successfully transformed its waste management processes, progressing through the food waste hierarchy and achieving sustainable operations. By fostering a waste-less culture and implementing innovative solutions, the company aligned its environmental and operational goals, positioning itself as a leader in sustainability.
Highlights
Zero Landfill Achievement in the first year, ensuring environmental sustainability.
£300,000 Savings from efficient waste management and cost-effective supply chain strategies.
Sustainable Procurement contributed to better resource management and quality control.